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Jun18
Annealed, Heat Strengthened, Tempered and Insulated Glass
Filed under: About windows & glass; Tagged as: annealed glass, heat strengthened glass, insulated glass, tempered glass7 CommentsMark Meshulam is an expert witness and consultant for annealed glass, heat strengthened glass, tempered glass and insulated glass. .
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The glass you see as you drive down the street has been subjected to a variety of processes that impart desirable properties to the glass. Today we will briefly touch upon:
- Annealing
- Heat strengthening
- Tempering
- Insulating
Annealed glass
Float glass plant, where silica sand and other powders are melted and floated onto a pool of molten tin to create float glass
Annealed glass refers to glass which comes from the primary factory, the “float” plant. Most architectural glass is made by melting silica sand, soda ash, dolomite, limestone, and salt cake to 2700 degrees F,and then floating it out atop a pool of molten tin in a continuous process. As it is pulled onto a long conveyer, it passes through an annealing lehr, a furnace that controls the cooling process. The flat, cooled, solidified clear stuff at the end of the line is annealed glass. This is cut into large sheets and shipped to other facilities where secondary processes are applied, including cutting-to-size, heat strengthening, tempering and insulating.
Heat strengthened glass
Heat strengthened and tempered glass are heated to 1200 degrees F, then rapidly cooled
Annealed glass is heat strengthened so that it can tolerate more rapid and uneven temperature swings during its service life, for instance where the glass is backed with insulation, back-painted, is in the presence of certain Low-E coatings, or uneven shading. To heat strengthen glass, first cut to size, place in tempering until it reaches 1100-1500 degrees F, then cool rapidly. Season to taste. Heat strengthened glass is about twice as strong as annealed glass.
Tempered glass
Heat strengthening and tempering produce permanent tension & compression within glass, producing correspondingly greater strength.
Tempered glass is tempered in order to make the glass significantly more resistant to blunt impact, such as a distracted pedestrian walking into a glass door. Tempering has an additional benefit: if it does break, it does so somewhat explosively in a zillion little pieces, making it less of a cutting hazard. This is why tempered glass is also called “safety glass” and is mandated in doors and sidelites. To make tempered glass, cut to size, heat it in a tempering oven, then cool even faster than heat strengthened glass. This creates a permanent equilibrium of tension and compression within the glass, where the surface layers are stretched tightly across the inner layer, creating strength 4-5 times greater than annealed glass.
Insulated glass
Composition of typical insulated glass with metal spacer
Glass is insulated in order to give it improved thermal properties. Today most architectural glass is insulated, even in warm climates where it helps with cooling loads. To insulate glass, cut two pieces the same size, clean them, place a dessicant-filled spacer between them, and use one or two layers of sealant to hold the glass together. This seals the airspace between the pieces of glass, creating an insulating layer of dry air. There is new “warm-edge” technology now available, where the spacer, dessicant and sealant are combined into one material, a thermoplastic which is applied to the glass in a near-liquid state. This improves thermal properties at the glass edge, improving overall window thermal performance.
Much more could be said about all of these technologies. Indeed your Chicago Window Expert has enthralled scores of cocktail party attendees with much more lengthy discourses on these subjects (“Hey come back! Where you going? I’m not done yet!”), so I will stop here for now.
Mark Meshulam stares thoughtfully at glass
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7 Responses to “Annealed, Heat Strengthened, Tempered and Insulated Glass”
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Dear Sir or Madam,
Good morning and have a nice day.
This is Peter watson from Zibo Natergy.
Kindly allow me to introduce detail information about my company:
Our company, Zibo Natergy Chemical Industry Co.,Ltd. is specialized in producing and selling molecular sieve 3A(insulating glass desiccant).Until now our products have been approved by IFT according to EN1279-2. We produce the goods under ISO9001:2000 quality control system. In 2008 our daily output is more than 30 metric tons.
We supply the products with good quality and most competitive price to our customers coming from all over the world.
If your company is interested in our products — molecular sieve 3A (insulating glass desiccant), please contact me directly.
Best regards
Peter watson
Zibo Natergy Chemical Industry Co., Ltd.
Tel: 86-533-2318602
Fax:86-533-2318603
website: http://www.natergy.com
http://www.molecular-sieve.com
E-mail:watson@natergy.com
natergysieve@gmail.com
msn: natergysieve@hotmail.com
Skype:natergy
ICQ:586391978 -
Robert Romasko January 7th, 2010 at 11:26 pm
I read quite a bit on the web site and it is very interesting. I learned
a lot from it.I have a question. I saw a few times, one on a glass table top. The
glass was tempered, and appeared to be broken in to all of those little
cubes, but then it looked like it was melted back together and was
solid. What is this glass called and how is it made?It wasn’t like the blanket but it was a solid piece of glass with just
the broken look.Thanks!
-
Hi Robert,
The broken table top look (known as “cracked glass’) is created by laminating three pieces of glass, then breaking the center one which is tempered. You can break the center one by hammering a sharp object like a steel ice pick into the edge. -
Another January 14th, 2010 at 1:56 pm
Title…
Very interesting post. I would like to link back to it….
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Dear Sirs/ Madams I would like to shortly introduce my company Nedex A.S
Company NEDEX AS is multinational company concentrate his production of desiccant, polysulfide, butyl and German spacer in four countries Turkey, Russia, Ukraine and Germany.
I would like to acknowledge you that NEDEX AS is the largest producer of Molecular Sieve for IG units application worldwide.The total production of IG (Insulated Glass) units worldwide is reaching today 480,000,000 m2’s, including the Chinese market with 120,000,000 m2’s. The world demand for molecular sieves as bead is about 64,000 tons
Today 12 major producers are offering desiccant for the IG applications. NEDEX supplied in 2009 approximately 35% of the world market reaching to appr. 25,000 tons.
130.000.000 m2 IG units in the area of Western Europe, Middle East, CIS countries, North Africa and Mexico were produced with NEDEX desiccant in 2009.
Major IG unit producers having production capacities between 1,000,000 m2/year and 6,000,000 m2/year are directly supplied by NEDEX and smaller producers get their needs from NEDEX dealers, which are chosen by NEDEX carefully. They are specialized for IG producers’ needs, give the best service, keep the product available in the right quality and quantity and they are professionals of their business.
NEDEX is producing molecular sieves designed ONLY for the needs of IG industry.
NEDEX products are certified according EN 1279, GOST, and this allows its customers importation and application without any authorization problems.
NEDEX defined as minimum critical stock levels 350 tons for Turkey and 200 tons for Ukraine. NEDEX has in its warehouses always product ready to deliver between 550 tons and 2,000 tons, in different labels, sizes, packages. The fluctuations of demands between winter months and summer months reaching up to 4 times can be compensated only with such stock capacity.
NEDEX offers logistics, on site storage, delayed payment terms according to customer needs. NEDEX Logistic department finds the lowest prices and costs for DDU/CIF deliveries. With its production capacity of 25,000 tons/year NEDEX can get better rates for transportation. NEDEX can help its customers to cover their peak demands with a material storage by customer on NEDEX costs. Only used products will be paid and NEDEX follows the storage level by customer by its sales department.
NEDEX as the only desiccant producer, who produces also Polysulfite based Sealants , Butyl, Hotmelt and EPDM and silicone soft and rigid spacer for IG industry with its nominated dealers, partners in Europe, CIS, Middle East and Mexico guarantee the best service and cosultancy to IG producers. NEDEX supports technical trainings of IG producers and dealers, NEDEX and its partners keep the IG producers always very well informed about the technical and administrative developements.
Do not hesitate to contact with usYours Sincerely,
Aslan BILMEN
Export ManagerNedex Kimya Sanayi Ticaret A.Åž
Esentepe mah. Milangaz Cad. Unluer Sitesi A Blok D: 6
34870 Kartal / Istanbul TURKEYTel : +90216 488 01 55 ext. 121
Fax : +90216 488 52 96 -
JOSE MANDUJANO July 28th, 2011 at 11:23 am
HELLO MARK
I NEED AN INSULATED UNIT 12′ X 8 ‘ SANDBLASTED TEMPERED. OUR COMPANY IS “WINDOW WIZARD” WE R LOCATED IN CHULA VISTA CA . CAN YOU HELP US -
Mark,
I am installing a glass wall and a glass railing around a rooftop patio.
The glass wall will have glass panels 4 foot wide and 6 1/2 foot tall. The framing has been determined by a licensed structural engineer. 4 inch by 4 inch HSS tube will be used for vertical and horizontal pieces. I need the glass to meet the following capabilies.
1) Withstand a wind load of 90 miles per hour for 3 seconds.
2) Withstand a line load of 200 lbThe glass railing will have glass panels 5 1/2 foot wide and 4 foot tall. The framing has also been determined by licensed structural engineer. I need the glass to meet the following capabilities.
1) Withstand a line load of 200 lb
QUESTIONS:
1) Can tempered glass work for both scenario’s? If so, what thickness?
2) Can laminate glass work for both scenario’s? If so, what thickness?Thank you in advance for your assistance.
Gary
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